In-house machining facilities at Emerson Forge Pvt. Ltd.

machining facilities


When the forgings are arranged in machines, their dimensions and surfaces need to be perfect. Hence, machining is required to remove extra materials and meet the forging requirements. Emerson Forge also provides these facilities in-house to ensure that everything from die to finished forgings can be manufactured in one place. The outcome of this process is an entirely finished and ready-to-assemble forging.

Various Processes To Provide Accuracy While Machining on Forged Part at Emerson

Rough and Precision Machining

Emerson machining facilities are well equipped with the devices for rough as well as precision machining. Rough machining is facilitated by simple machines like drills, mills, NC lathes, cutting devices, along with some smaller machinery that goes into the finishing of forgings.

We also offer high-quality, precision machining services with our advanced CNC and VMC machines. Baring the high machining and labor cost, this technology provides accurate tolerances with precision finishing in the forgings.

Our in-house machining services comprise turning, milling, cut and roll threading, die manufacturing, and grinding.

Machining capability

As mentioned, we have an ultramodern setup for both rough and Precision machining. Our machining capabilities include the entire range of precision engineering products. We have a unique combination of cutting-edge machinery, highly competent engineering experts, and a dedicated management team to transform any complex forging drawing into a product that matches the requirements.

Our machining layouts are best suited for both batch (5-50000 nos.) as well as mass productions. Our machining shop is well equipped with CNC and VMC turning centers.

Processing and treatments

Our machining facilities are capable of conducting the following processes and treatments:

  • Treatments on steel to increase its hardness up to 50 HRC
  • Processing and treatment of shafts
  • Machining of forgings manufactured from low carbon & stainless steels as well as Aluminum and Copper alloys
  • Machining of different types of castings like sand, shell molding, investment castings, etc.
  • Processing of open die, closed die, the ring rolled, and Press forgings.


Inspection and quality testing

Emerson is a 9001:2008, certified organization. We conduct inspections and testing to ensure that our in-house facilities match these standards. Here is the list of our state-of-the-art measuring equipment are highly efficient to test these facilities:

  • Roughness and hardness testers by Mitutoyo
  • High precision calipers
  • Plug, slip, snap, bore dial, and digital gauges.


Product Development

As per the requirements of our customers, we offer APQP, FMEA, MSA, and PPAP. We offer product development and tool designing services. Our software facilities integrate with the equipment to derive precise products. We also offer process solutions and design alteration services to help you avail the best price benefits.

We at Emerson believe in quality outputs, and thus, apart from the well-equipped infrastructure for machining and quality inspection, we also provide product development services for innovative and accurate outputs.

  • Co-ordinate Measuring Machine

    • Make: Zeiss
    • B&S Inspector
    • Measuring Range
    • X Axis – 700mm
    • Y Axis – 700mm
    • Z Axis – 600mm
    • Resolution- 0.1 um
    • Software – PCD IMS

  • CNC Turning Center DX 200

    • Make: Ace Micromatic
    • Max Turning Diameter: 300 mm
    • Max Turn Length: 500 mm
    • Max Bar Diameter: 52 mm / turret station: 08 nos.
  • CNC Turning Center DX 350

    • Make: Ace Micromatic
    • Max Turning Diameter: 600 mm
    • Max Turn Length: 700 mm
    • Max Bar Diameter: 65 mm / turret station: 08 nos.

  • Vertical Machining Center VMC – 1050

    • Make: Ace Micromatic/Jyoti CNC Automation
    • Travel – X : 1000 mm
    • Travel – Y : 500 mm
    • Travel – Z : 500 mm
    • Rotary Table: U-Cam Dia. 250 mm
  • Vertical Machining Center VMC – 1260

    • Make: Ace Micromatic/Jyoti CNC Automation
    • Travel – X : 1220mm
    • Travel – Y : 600mm
    • Travel – Z : 610mm

Have drawing and specifications ? Request a Custom Forging Job